TECHNOLOGY

QUALITY
Continuous improvement is granted by the training and awareness of the staff towards quality. Standard equipment like micrometers, measuring pins, calibers, are subjected to periodic calibration. Our metrological room is equipped with a Carl Zeiss laser scan measuring machine and an optical viewer by OGP whose quality of the image is excellent also with big enlargement.
In year 2000 O.R.P. achieve the UNI EN ISO 9001 certification, which is constantly renewed.
DNV quality certify

PRODUCTION SYSTEM:
The strength of O.R.P. is in the complete range of processes which it can offer.
The production system can count on a wide selection of workings carried out inside O.R.P. and on high quality machines.
Starting from the cutting of raw material, always originate from qualified and European supplier, O.R.P. makes cutting, deep drilling, turning, milling, honing, grinding and all the other activities connected.
Heating processes are committed to reliable suppliers who give certification of the process they did.
Therefore quality and conformity of the final product is granted from the beginning till the end.
On request it is possible to provide raw material and heating process certificates and final checking performed with a measuring machine  with laser scanning and profilometer.

EQUIPMENT

TURNING AND MILLING DEPARTMENT:
- 2 cnc turning/milling machines with 5 axes Mazak Integrex Mark 4
– 2 cnc turning machines with 2 axes Mori Seiki and Traub
– 1 cnc turning/milling machine with 3 axes
– 3 cnc turning machines for hardened steels

DEEP DRILLING DEPARTMENT:
– 1 cnc drilling machine with 4 spindles Ixion: for diameters starting from 1.9 to 15 max length 1000 mm
– 1 cnc drilling machine with 1 spindle TBT: for diameters starting from 0.8 to 4 max length 400 mm
– 3 cnc drilling machines with 2 spindles Tibo: for diameters starting from 3 to 30 max length 1500 mm

GRINDING DEPARTMENT:
– 1 cnc grinding machine Fumagalli uni-700  inside/outside diameters with 7 axses in continuity
– 1 cnc grinding machine Fumagalli RUAP 1000 inside/outside with 5 axes
– 1 cnc grinding machine Fumagalli FEF inside/outside with 3 axes
– 1 cnc grinding machine Fumagalli outside with 3 axes with automatic loader and Marposs probes
– 1 grinding machine Tschudin cnc for outside diameters with anthropomorphic loader
– 5 traditional grinding machines inside/outside diameters Tacchella  and Studer with visual axes and Marposs probes
– 1 cnc centerless machines Monza with loader
– 2 tangential grinding machines Jones & Shipman

HONING/LAPPING DEPARTMENT:
– 2 honing machines Sunnen manual and automatic for holes

EDM DEPARTMENT:
– 1 wire edm Sodick AL600G Premium
– 1 edm deep drilling Sodick K1C-S

TECHNICAL DEPARTMENT:
Working centers are operated in technical department with CAD/CAM software.
Technical department can acquire and process drawings with the most common format used in technical mold design (iges, dxf, dwg, step, parasolid, etc.).

QUALITY DEPARTMENT:
Metrological room is equipped with all the classical measuring instruments (millesimal micrometers, altimeters, ceramic blocks, profile projector, and so on).
Other special equipments are:
– 1 measuring machine Carl Zeiss Contura G2 with laser scan. This got the possibility of checking profiles.
– 1 profile projector OGP 500X CNC
– 1 profile projector 50X Laser engraving on customer request also with his own logo Vacuum packaging to ensure maximum protection.